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In modern manufacturing, especially in the automotive industry, the quality of engine connecting rods is crucial. Eddy current sorting machine, as an efficient inspection tool, plays an important role...
Pulsed eddy current technique is an advanced non-destructive testing method based on the principle of electromagnetic induction. By analyzing the excitation and response signals in a short time, it can effectively detect internal defects and their characteristics in materials. This article will delve into the principles of pulsed eddy current technique, its influencing factors, and its advantages in practical applications.
Pulsed eddy current technique uses a broadband pulse excitation coil to generate an instantaneous current, thereby generating instantaneous eddy currents in the material under test. These eddy currents form a rapidly decaying pulse magnetic field under the action of the excitation current and propagate in the material. This decaying induction field produces a series of voltage-time signals in the probe, which contain depth information of the material. The core advantage of pulsed eddy current technique lies in its broadband frequency response, enabling the detection signal to provide rich depth information, which is crucial for the quantitative evaluation of materials.
In practical applications, the pulsed eddy current technique is capable of quickly and accurately detecting internal defects in materials, adapting well to complex structured materials. Its high resolution and depth detection capability have led to its widespread use in various fields, including aerospace, automobile manufacturing, and quality control of metal materials. The effectiveness of this method often relies on quality eddy current NDT equipment, ensuring reliable results. Click here to find out more about the automotive NDT equipment and Eddy Current equipment for sale.
Pulsed eddy current technique is influenced by various factors, including the properties of the material, defect characteristics, and testing conditions. Below is a brief analysis of these influencing factors:
Defect Characteristics
The depth, length, width, and location (internal or external surface) of defects will affect the results of eddy current testing. For example, defects like holes and cracks change the electrical conductivity and magnetic permeability of the material, thereby influencing the response signal of pulse eddy currents.
Material Properties
The electrical conductivity of the material is particularly crucial for pulsed eddy current technique. In the testing of aluminum and aluminum alloy tubes, the electrical conductivity of the material is influenced by factors such as alloy composition, segregation, and residual stress, which can lead to changes in conductivity and affect the accuracy of eddy current signals.
Tube Size and Fill Factor
Variations in tube diameter directly affect the fill rate of eddy current testing. Different sizes may result in signal attenuation or amplification, thus affecting the detection results of defects.
Tube Wall Thickness
Changes in the wall thickness of aluminum tubes can cause variations in noise signals, which may interfere with defect signal detection. Therefore, precise control of tube wall thickness is crucial to ensure the reliability of the detection results.
Position of the Tube and Detection Coil
During eddy current testing, the relative position between the tube and the coil may change due to vibrations. This variation can affect the detection accuracy, hence minimizing such vibrations during testing is essential.
Speed Fluctuations
The detection of aluminum and aluminum alloy tubes is usually conducted at high speeds. Fluctuations in the transmission speed will affect defect indications; therefore, controlling the stability of the transmission speed is a key factor in ensuring detection accuracy. Selecting the right eddy current testing machine manufacturer is essential for optimizing these conditions and enhancing detection effectiveness.
